OMI
March 2002, vol. 14, Nr. 1
A quarterly dedicated to orthodontic professionals, and to the renewal of their habits and tools by
ORTHO-CYCLE, A COMPANY THROUGH WHICH YOU CAN RECONDITION,
BUY AND SELL ORTHODONTIC APPLIANCES.
Editor: Claude G. Matasa, Dr. Chem. Eng., Dr. Techn. Sci., Professor of Oral Bio-Materials

PLASTICS, POLYMERS, RESINS: A NECESSARY EVIL
...but you can do something about it!

 

Who claims that? In the US, Proposition 65, the Safe Drinking Water and Toxic Act of 1986. Starting the mid-1990, dentistry fell under the purview of the related enforcement activity. In California alone, 80 dental offices were served with 60-day notices for failing to post Proposition 65 warnings, and the California Dental Association has been inundated with inquiries about what the dental offices should do to abide to the requirements1.
___.The dentist should use in patients’ mouths only products containing ingredients that are considered safe, i.e. only those listed as safe for food contact in Title 21 of the Code of Federal Regulations (21 CFR) promulgated by the U.S. Food and Drug Administration (FDA). Compounds for medical devices involving bodily contact must also be biocompatible to prevent adverse bodily reactions. Typically, this means exhibiting no cytotoxicity in cell culture tests or conformance to the protocols of U.S. Pharmacopoeia (USP) Class VI. In addition, the following tests are required: Ames for mutagenicity, carcinogenicity, mucus membrane irritation (hamster’s pouch), and sensitization on Guinea Pigs.
___.Indeed, the FDA’ classification (Dental Cements and Dental Composites, ADA/ANSI #66, ISO 7489) indicates that while these devices deserve a moderate control, they should not, either directly or through the release of their material constituents: (1) produce significant adverse local or systemic effects; (2) be carcinogenic; or (3) produce adverse reproductive and developmental effects. Therefore, evaluation of any new device intended for human use requires data from systematic testing to ensure that the benefits provided by the final product will exceed any potential risks produced by dental cement materials.
___.In Europe, users should comply with the ISO Standards, which also comprisethree categories. In these standards, most adhesives belong to Class IIa, and the polymers destined for implants to Class IIb (same as cardiac monitors!). The standard ISO-10993, Part 1, uses an approach to test selection that is very similar to the Tripartite Guidance used in the past by the FDA. It also uses a tabular format (matrix) for laying out the test requirements based on the various factors discussed above. The matrix consists of two tables, Initial Evaluation Tests for Consideration” and “Supplementary Evaluation Tests for Consideration”. To harmonize biological response testing with the requirements of other countries, the FDA has recognized the ISO standard2,3.
___.According to Greenpeace, a nongovernmental organization that monitors the environment for the potential damage to human health, plastics are harmful both directly and indirectly, i.e. environmentally. In addition to the chemicals already proven as harmful, by 1981 out of some 100,000 chemicals registered in the European Inventory of Existing Commercial Chemical Substances (EINECS), 75 % are little known from the point of view of their toxicity4. Every year, variations of these products, or new ones that may contain insufficiently studied chemicals, are launched. Quite often, these form the subject of controversies between the manufacturers’ lobbies, toxicologists and environmentalists, the governments often playing only as referees.
Polymer toxicity. According to Greenpeace, plastics can be ranked according to their hazardous characteristics, Fig. 1. Polyvinyl chloride, considered the most harmful plastic, is at the top, and the bio-based plastics, the least dangerous, at its base. This classification, based upon human exposure and the impact on the environment, can serve as a crude ranking criterion.
___.Opening Dentaurum’s last catalogues5, is easy to see that all of these plastics are listed as currently used in their orthodontic products. In what follows, we will discuss the dangers some of these pose to health using Greenpeace’s classification.
Vinyls. The most dreaded plastic, polyvinyl chloride polymers, or short PVC or vinyls, registers a global demand for medical uses of 1.2 billion lbs. The polymer per se is less dangerous than many, but it is associated with controversial plasticizers. As the latter may outweigh the polymer, this combination will be discussed latter.
Polyurethanes. Oligomers (low molecular weight polymers), unreacted monomers and excesses of harmful additives may render polyurethanes dangerous6. During use, polyurethanes may degrade, a process that may have started even from their manufacture, since temperatures of 150-200oC are commonly used for their injection molding or extrusion. This interval is close to that of the decomposition of isocyanates. Traces of 4,4’ diamino diphenyl methane (a toxic product resulting from the decomposition of the widely used MDI or 4,4’ methylene diphenyl diisocyanate) have been found in both Pellethane 2363™ (Dow Chemical Co) and Biomer™. Ethicon withdrew the latter in the late 1980’s from fear of liabilities. Both elastomers were designed for medical use7, i.e. to withstand the oral environment and the presence of enzymes (pepsin, papainase, chymotripsin, esterase) and microbes, especially fungi.
___.Polyurethane elastomers are subjected to hydrolysis that leads to a drastic depolymerization, the least stable being the polyether-polyurethanes7,8. Another mechanism that leads to polyurethane decay and cracking is the proximity to metals, the corrosion of which could generate a metal ion-induced oxidation. Attempts to prevent this complex interaction metal-polyurethane-body have focused on using noncorrosive metals, or coating the metal, as well as incorporating antioxidants8. Polyurethane elastomers have been proven to be cytotoxic by at least one study9.
___.The toxicity of acrylic and methacrylic derivatives of polyurethanes, used sometimes as alternatives to Bis GMA polymers (see below), are less studied and exhibit a higher leaching10. Their aliphatic structure should, however, place them in the less controlled polyesters category, as shown by their comparative testing in suppressing macrophage activity11.
Polycarbonates. Although polycarbonates are polyesters and theoretically derivefrom the inoffensive carbonic acid, these are considered more potentially harmful. The reason is that these are also derivatives of Bisphenol A (BPA) into which these are converted during hydrolysis. In the same category should also be classified other polyesters which release BPA such as bisphenol A dimethacrylate (BAD) and bisphenol A diglycidyl dimethacrylate (Bis GMA), etc. However, in order to respect Greenpeace’s classification, the latter will be discussed under Polyesters.
___.Chemically known as 4,4’-isopropylidenediphenol, BPA is currently used in the manufacture of resins and fungicides. Known for over 70 years as an oestrogenic12-14, its derivatives’ use in health-related fields is controversial. The allegations are that it generates premature puberty among young girls (and possibly cancer), and influences men’s fertility due to its structural analogy with oestrogens. True or not, Japan’s Environment Agency does not accept polycarbonate bottles citing fears of bisphenol A contamination and many baby bottle processors have switched from polycarbonates to polyether-sulfones.
Aliphatic polyesters. Aliphatic polyacrylates and methacrylates, and PMMA in particular, have a relative low toxicity when compared with the aromatic ones, and especially with those releasing BPA. While the amount of methyl methacrylate released by a PMMA composite denture plate has been determined to be as high as 0.18% from the polymer, its presumable effect is to act as only as an allergen15. Among the less viscous resins that are added to Bis GMA to render it more fluid, TEDGMA leaks the most16.
___.The polymers of triethyleneglycol dimethacrylate (TEGDMA) and 2-hydroxy-ethyl methacrylate (HEMA) have shown to be more toxic to lung cells than some mercury compounds17. Extracts from some composites containing high amounts of TEGDMA and HEMA were found to be extremely cytotoxic18, generating adverse systemic effects on patients. Both monomers are known to produce allergies in dental nurses and dentists19.
___.Being water soluble, HEMA may cause more troubles than the other monomers. Thus, it perturbs the human dental pulp cycle20, it suppresses the mitochondrial activity of macrophages and it can generate inflammatory reactions with the connective tissues21.
Aromatic polyesters. The derivatives of BPA (see above) are discussed in this less controlled category to respect Greenpeace’s classification and because the amount of basic monomer (e.g. Bis GMA) is relatively small (high cross-linking, low solubility)10. According to the Dental Investigation Service of the US Air Force22, all the following products contain Bis GMA: Aelite Flo™ (Bisco Dental); Fl Restore™ (Den-Mat); Flow it™ (Jenneric-Pentron); Revolution™ (E &D Dental); Ultraseal XT Plus™ (Ultradent); Star Flow™ (Danville Eng.); Versa Flo™ (Centrix); Terric Flow™ (Ivoclar). Since few other flowable resins are used to make dental products, there is a high probability that most of these contain Bis GMA.
___.The aromatic components in the early resins were found to be mutagenic23,24. Up to 14% of the total mass of the direct-bonding adhesive can leach out, and the discharge may continue up to two years25,26. In addition, the monomers and oligomers released by the resins were found to be cytotoxic27,28. It is reasonable to deduce that the leaching decreases in the following order, proportional with the content of inert filler: sealants> liquid-solid>liquid-paste> paste-paste systems. The cured adhesive is significantly less toxic, as it may have up to 80% inert filler. Completely polymerized resins were also described to be insoluble29.
___.Polyesters containing benzenic cycles are controlled as much as the polycarbonates, as these include some of the most used polyacrylates and the polymethacrylates. Tests comparing several heat, cold and light-cured acrylic materials under the ISO-standard 10993-5 has shown that all of these were cytotoxic: only the prosthetic acrylic (heat-cured!) could be graded “non-toxic”30. While the cytotoxicity response of acrylic-based restorative materials cured chemically and with light may not be the same in time periods, after a 24h exposure it equalizes31. The higher cytotoxicity exhibited by the oxygen-inhibited layer that forms above the polymer clearly demonstrates a major contribution of the unpolymerized monomers and the related oligomers.
___.In animals, a study performed on a classic estrogen target tissue, rat vaginae showed a response in some of the animals tested32. Further studies confirmed that Bis GMA is weakly estrogenic in mice33 and that BPA influences the growth of the rats mammary gland34. Answering criticisms, a Spanish team supported in vitro the results previously obtained in vivo35, while trying to determine the relationship of the structure of the BPA to oestrogenicity36,37.
___.The controversy is far from over. While some studies have concluded that dental resins in general do not represent a significant source of BPA or BAD exposure38, or that even if a weak oestrogenic effect is not impossible, the effects are small and the risk assumable39, the clinician should not drop his guards, as newer studies are likely to dispute these findings. Their potential harm seems to have far reaching effects. Thus, while the layer of low molecular weight polymers (oligomers), known as the oxygen-inhibited layer is considered the most cytotoxic40, this effect was found to be significant, even two years after the initial palso olymerization27. No mix-materials, as well as sealants, exhibit greater toxicity both initially after mixing and after 30 days post-polymerization28.
Glass ionomers. Phosphate cements have been found to be less cytotoxic than the carboxylate cements that contain polyacrylic acid41. The cytotoxic effect of resin-modified glass ionomer cements, which contain two types of acrylates (Bis GMA and TEGDMA) in the resin, hydrophobic part, and an oligomers of acrylic acid in aqueous one) has been attributed not only to the unpolymerized monomers, but also to the heavy metals contained in the glass42. As newer formulations are used, findings about the toxicity of their ingredients are expected. Thus, recently 4-META, an aromatic monomer, has started to enter in composite formulation, although till recently it was just an additive43. Not only was it claimed to suppress the mitochondrial activity of macrophages, but also that it leaves a residual effect11.
___.An important health-related issue is the polymers’ extraction in view of removing harmful components. While some researchers claim that the restorative materials’ elution with water for 3 days44, or just boiling45 shows a significant reduction in toxicity, another study has shown that sufficient components are released to kill or alter cellular functions even after two weeks of exposure in artificial saliva46.
Polyolefins. Polyethylene, and in special Ultra high-molecular-weight polyethylene (UHMWPE), is used in medicine for lining contact surfaces of implants, and in orthodontics as fibers in splints or reinforcements. To improve its resistance, a high degree of cross-linking is generated using a bombardment with high-energy electron beams, followed by annealing below its 137oC melting point. The last operation is currently used to destroy the free radicals formed during irradiation: left as such, these react with oxygen and form intermediates that cause the polymer chain to break.47
Additive toxicity.
___.Plastics are often condemned not due to the polymers, but to the additives they contain. Indeed, when referring to the various plastics, only the polymers are usually mentioned and little information is given to the chemistries and the additives that enable these products to be as useful as they are. Additives comprise plasticizers, impact modifiers, heat stabilizers, lubricants, biocides, antioxidants, antiblocking agents, slip agents, light stabilizers, clarifying agents, organic initiators, blowing and coupling agents.
___.While additives are more toxic that the polymers to which these are added, the amount used in orthodontics is significantly smaller. Many leach into the human body: even the fillers may leach from cross-linked composites48. Immersed in water or synthetic saliva, composites leach, along with monomers, additives such as ultraviolet stabilizers (TINUVIN P), plasticizers (dicyclohexyl phthalate and bis (2-ethylhexyl) phthalate), initiators (triphenyl stibine), coupling agents (gamma-methacryloxypropyl trimethoxy-silane), and phenyl benzoate34. In the case of vinyls, plasticizers can often reach over half of the total weight. Without them, PVC is hard and brittle, and so are PMMA plates, dentures and linings. The best and most commonly used plasticizers are the phthalates, aromatic esters suspected to mimic hormones10, 49, 50-55. Dibutyl phthalate was found to be a testicular toxicant in three species of young adult laboratory animals in high dose. Adult female functional reproductive toxicity (decreases in fertility) has been evidenced in rats54. Such substances can affect the hormonal system of an organism in a wide variety of ways, blocking the hormone action and accelerating their breakdown, eventually causing cancer and death.
Conclusions
___.The plastics and the ingredients used in orthodontics are not highly useful, but also toxic in various degrees. The publication in 1996 of the book Our Stolen Future56, with a foreword by the then Vice President Al Gore, has stirred emotions and has fueled a campaign against plastics long since advocated by organizations such as Greenpeace, Chemical Impact Project, the World Wildlife Fund, World Resources Institute and Friends of the Earth. Among their successes is the fact that in all the construction related to the 2000 Olympic games in Sydney, no PVC was used.
___.In contrast, the American Plastics Council has shown that intermediate products such BPA and plastic additives such as the phthalates have been used without problems for over 40 years. The use of the latter has received a positive review from the former US Surgeon General Dr. C. Everett Koop57and the American Council on Science and Health panel who have concluded that “DEHP and DINP (phthalate esters) are not genotoxic” and that the current human exposure levels in products containing them are “not harmful”58.
___.While no conclusive effect on orthodontic patients has yet been thoroughly demonstrated, the clinician should be always aware and avoid any excessive exposure to the polymeric products. He should also be able to assess their toxicity, as the number of products currently used exceeds by far the testing possibilities of governmental or professional organizations.
The simple test that follows should allow him to be in control.
References
1. Pichay TJ, Seifert LJ, Proposition 65 in the dental office, Journal of the California Dental Association. 29(7): 501-6, 2001
2. American National Standard/American Dental Association, Document No. 41 for Recommended Standard Practices for Biological Evaluation of Dental Materials, 1982
3. ISO/TR, 1984(E), Biological Evaluation of Dental Materials, 1984
4. http://www.greenpeace.org
5. Dentaurum 1.Dentaurum, Stark in Kieferorthopadie und Orthodontie, 2000/2001, No. 12, p.222 Orthodontics, 1997, No. 11, p.203
6.Toxicity and safe handling of diisocyanates and ancillary chemicals, A code of practice for polyurethane flexible foam and elastomer manufacture, IInd ed, Rapra Technology Limited, Shrewsbury, Shropshire. UK
7. Lelah MD, Coper SL, Polyurethanes in medicine, CRC Press, Boca Raton, 1986: 233
8. Coury AJ, Levy RJ, McMillin CR, Pathak Y, Ratner BD, Schoen FJ, Williams DF, Williams RL, Degradation of materials in the biological environment, in Biomaterials science, Ratner BD, Hoffman AS ed., Academic Press, S. Diego, 1996: 243
9.Matasa CG, Are all cytotoxic materials a real danger for the pacient ? Journal of Orthopedics, Orthodontics and Pediatrics, Caracas, Venezuela, 1996; 3: 25-34
10. Lee SY, Huang HM, Lin CY, Shih YH, Leached components from dental composites in oral simulating fluids and the resultant composite strengths, Journal of Oral Rehabilitation, 1998 25(8): 575-88
11. Rakich DR, Wataha JC, Lefebvre CA, Weller RN, Effects of dentin-bonding agents on macrophage mitochondrial activity, J. Endod. 1998; 24(8): 528-33
12. Allan H, Dickens F, Dodds EC, Observations on the standardization of the water-soluble, oestrus-producing hormone, J. Physiology 1930; 68: 348-62
13. Dodds EC, Lawson W, Synthetic oestrogenic agents without the phenantrene nucleus, Nature, 1936; 137: 996
14. Solmssen UV, Synthetic oestrogens and the relation between their structure and their activity, Chem reviews 1945; 137: 481-589
15. Lassila LV, Vallittu PK, Denture base polymer Alldent Sinomer: mechanical properties, water sorption and release of residual components J. Oral Rehab. 2001; 28(7): 607-13
16. Geurtsen W, Substances released from dental resin composites and glass ionomer cements, Eur. J Oral Sci 1998; 106(2): 687-9
17. Kehe K, Reichl FX, Durner J, Cytotoxicity of dental composite components and mercury compounds in pulmonary cells, Biomaterials, 2001; 22(4): 317-22
18. Geurtsen W, Spahl W, Muller K, Leyhausen G, Aqueous extracts from dentin adhesives contain cytotoxic chemicals, J. Biomed. Mat. Res. 1999; 48(6): 772-7
19. Geurtsen W. Biocompatibility of resin-modified filling materials, Rev. Oral Biol. Med. 2000; 11: 333-355
20. Lin N, Miao X, Takugavwa M, Sato K, Sato A, Effect of dental materials HEMA monomer on human dental pulp cells, Biotechnol. 1999; 27(1): 85-90
21. Costa CA, Teixeira HM, Do Nascimento AB, Hebling J, Biocompatibility of an adhesive system and 2-HEMA, J. Dent. Children 1999; 66(5): 337-42
22. Dental Investig. Service of the US Air Forces; USAFAM/ FED, Brooks AFB, TX
23. Fredericks HE, Mutagenic potential of orthodontic bonding materials, Am J. Orthod Dentofac Orthop 1981; 80: 316-324
24. Cross NG, Taylor RF. Nunez LJ, “Single-step” orthodontic bonding systems: Possible mutagenic potential, Am J. Orthod Dentofac Orthop 1983; 84: 344-350
25. Thompson LR, Miller EG, Bowels WH. Leaching of unpolymerized materials from orthodontic bonding resins, J Dent Res 1982; 61: 989-92
26. Ferracane JL, Gordon JR. Rate of elution of leachable components from composites. Dent Mater 1990; 6: 282-7
27. Tell RT, Sydiskis RJ, Isaacs RD, and Davidson WM; Long-term cytotoxicity of direct-bonding adhesives, Am J. Orthod Dentofac Orthop 1988; 93: 419-422
28. Terhune WF, Sydiskis RJ, and DavidsonWM, In vitro cytotoxicity of orthodontic bonding materials, Am J. Orthod Dentofac Orthop 1983; 83: 501-506
29. Williams DF, Introduction to the toxicology of polymer-based materials, in: Williams DF, ed., Systemic aspects of biocompatibility, Boca Raton, FL, CRC Press 1981: 50-7
30. Rose EC, Bumann J, Jonas IE, Kappett HF, Contribution to the biological assessment of orthodontic materials. J. Orofacial Orthop. 2000; 61 (4): 246-57
31. Ergun G, Mutlu-Sagesen L, Karaoglu T, Dogan A, Cytotoxicity of provisional crown and bridge restoration materials; an in vitro study. J. Oral Sci. 2001; 42(2): 123-8
32. Siew C, MiawxxPCM, Nephew KP, Bigsby RM, Strain differences in vaginal responses to the xenoestrogen Bisphenol A, Environ Health Perspect 2000; 108(3)
33. Soderholm KJ, Mariotti A, Bis-GMA-based resins in dentistry: are they safe? J. Am Dent Assoc 1999; 130: 201-9
34. Colerangle JB, Deodutta R. Profound effects of the weak environmental estrogen-like chemical bisphenol A on the growth of the mammary gland of Noble rats. J Steroid Biochem Mol Biol 1997; 60: 153-160)
35. Olea N, Pulgar R, Olea-SrrranoF, Rivas A, Novillo-fertrell A, Pedraza V, Soto AM,Sonnenschein G, Estrogeneicity of resin-based composites and sealant used in dentistry, Environ. Health Perspect. 1996; 104; 298-305
36. Novillo-Fertrell A, Rivas A, Pazos P, Pedraza V Navajas JM, Olea N, Determination of bisphenol A and related aromatic compounds released from Bis-GMA-based composites and sealants by high performance liquid chromatography, Environ Health Perspect 2000; 108(1) (Online)
37. Pulgar R, Olea-Serrano MF, Novollo-Fertrel A, Rivas A, Pazos P, Pedraza V, Navajas JM, Olea N, Determination of bisphenol A and related aromatic compounds released from Bis GMA-based composites and sealants by high performance liquid chromatography, Environmental Health Perspectives 2000; 108(1): 21-7).
38. Lewis JB, Rueggeberg FA, Lapp CA, Ergle JW, Schuster GS, Identification and characterization of oestrogen-like components in commercial resin-based dental restorative materials. Clin. Oral Invest. 1999; 3(3):107
39. Schuurs AH, Moorer WR, Hormone dysregulators. Pseudo-oestrogens in dental composite, resins and sealants, Nederl. Tijds.Tand..2000; 107(12): 490-495.
40. Tang ATH, Liu Y, Björkman L, Ekstrand J, In vitro cytotoxicity of orthodontic bonding resins on human oral fibroblasts Am J Orthod Dentofacial Orthop 1999; 116:132-8
41. Schedle A, Franz A, Cytotoxic effect of dental composites, Dental Materials 1998; 14(6): 429-40;
42. Stanislawski L, Daniau X, Lauti A, Goldberg M, Factors responsible for pulp cell cytotoxicity induced by resin-modified glass ionomer cements. J. Biomed. Mater. Res. 1999; 48(3): 277-88
43. Miwa H, Miyazawa K, Goto S, Kondo T, Hasegawa A, A resin veneer for enamel protection during orthodontic treatment, Eur. J. Orthod. 2001; 23 (6): 759-767
44. Rose EC, Bumann J, Jonas IE, Kappett HF, Contribution to the biological assessment of orthodontic materials, J. Orofacial Orthop. 2000; 61(4): 246-57
45. Koutis D, Freeman S, Allergic contact stomatitis caused by acrylic monomer in a denture, Australasian J. Dermat. 2001; 42(3): 203-6
46. Wataha JC, Rueggeberg FA, Lapp CA, In vitro toxicity of resin-containing restorative materials after aging in artificial saliva, Clin. Oral.Invest. 1999; 3: 144-149
47. Karacaer O, Dogan OM, Tincer T, Dogan A, Reinforcement of maxillary denturers with silane-treated ultra high modulus polyethylene fibers, J Oral Sci., 2001; 43(2): 103-7
48. Soderholm KJ, Yang MC, Garcea I, Filler particle leachability of experimental dental composites, Eur. J. Oral Sci., 2000; 108(6): 555-60
49. Lee SY, Huang HM, Lin CY, Shih YH, Leached components from dental composites in oral simulating fluids and the resultant composite strengths, Journal of Oral Rehabilitation, 1998 25(8): 575-88
50. Jobling S, Reynolds T, White R, Parker MG, Sumpter JP, A variety of environmentally persistent chemicals, including some phthalate plasticizers, are weakly estrogenic. Environ. Health Persp. 1995; 103: 582-587
.51. Toppari J, Larsen JC, Christiansen P, Giwercman A., Grandjean P, Guillette LJ, Jégou B, Jensen TK,Jouannet P, Keiding N, Leffers H, McLachlan JA, Meyer O, Müller J, Rajpert-De Meyts E, Scheike T, Sharpe R, Sumpter J, Skakkebaek NE, Male reproductive health and environmental xenoestrogens, Environ. Health Persp. 1996; 104 Suppl. 4: 741-803
52. Kavlock RJ, Daston GP, DeRosa C, Fenner-Crisp P, Gray LE, Kaattari S, Lucier, G, Luster M, Mac M J, Maczka C, Miller R, Moore J, Rolland R, Scott G, Sheehan DM, Sinks T, Tilson HA, Research needs for the risk assessment of health and environmental effects of endocrine disruptors: A report of the U.S. EPA-sponsored workshop. Environ. Health Persp. 1996: 104, Suppl. 4: 714-740
53. Albro PW, Thomas RO, Enzymatic hydrolysis of di (2-ethylhexyl) phthalate by lipases, Biochem Biophys Acta, 1973; 360: 380-390
54. Carpenter CP, Weil CS, Smith,HFJ, Chronic oral toxicity of di (2-ethylhexyl) phthalate for rats, guinea pigs, and dogs, Am Med Assoc Arch Ind Hyg Occup Med, 1953; 8: 219-226
55. Expert Panel Report on di-n butyl phthalate, DBP Center for the evaluation of risks to human reproduction, Natl. Toxicology Program, US Dept. of Health and Human Services
56 Colborn T, Dumanoski D, Myers JP. Our Stolen Future, Penguin, 1996, NY.
57. Koop E, The Latest Phony Chemical Scare, Wall Street Journal 1999, June 22
58. FDA, 21CFR177: 333-338

A-DO-IT-YOURSELF DETECTION OF LEACHING POLYMERS

___.All polymers leach: the difference is the degree and nature of the leachate. The cross-linked and high molecular weight ones not only leach less, but also retain better in their tangled network the oligomers, the additives and even the monomers. While polymers like the vinyls exude these even when dry, others do so when in contact with liquids.
___.All the studies showing what can be extracted by water quoted in the previous article refer to specific compounds and use sophisticated analyses. What follows is simple and general, starting from the idea that the less leachate, the better. While it is true that not all polymer ingredients respond the same way, some reacting faster than the others, the method allows to chose the formulations which leach less.
From hosiery to dentistry. To get resistant stockings, it is necessary to test for impurities caprolactam, the monomer for nylon 6. Subjected to a solution containing potassium permanganate (MnO4K), the organic compounds are oxidized while the dark purple-colored manganese, valence VII, turns into the nearly colorless manganese II. In industry, the correct colorimetric test uses expensive spectrometers endowed with selectors for continuous variations of wavelength1. A variation of the method is accurate enough to determine organic impurities in water2, the difference being that chemical analysis is used instead.
___.For faster results, however, the synthetic fibers industry uses a simplified test based upon the difference in the resistance to oxidation exhibited by caprolactam and its impurities. The more the latter, the shorter the time till the mixture of caprolactam and MnO4K discolors. Applied and adapted to some products used in orthodontics, the method allows to pick the least leaching ones.
Materials and method
___.To 1 liter distilled water were added 1.6 g MnO4K ACS reagent grade, 99+% (0.001m solution): after stirring, the solution was left for at least an hour before use. In parallel, several polymeric products were spread thinly on a teflon surface and cured following their manufacturers recommendations by mixing the parts or using blue light. After leaving them overnight, the foils were broken into pieces and 0.1g of each was inserted into 25 ml capped and marked test tubes containing the permanganate solution as shown in Fig. 1. Photographs were taken in time and compared, as shown in Fig. 2 and 3.
Experiment I. The following products were tested, each marked as follows: 1. Fuji Ortho LC, compomer, GC America, Chicago, IL 60658 ; 2: PQT, adhesive, Ultradent, S. Jordan, UT 84095; 3. Perma Quick, adhesive, Ultradent; 4: Light Bond sealant, Reliance; Itasca, IL 60143; 5: LCR, adhesive, Reliance; 6: Light Bond, adhesive, Reliance; 7: Quick Cure, adhesive, Reliance; 8: Band Lock, adhesive, Reliance; 9: Bond Fast, adhesive, Reliance; 10. Phase II, adhesive, Reliance; 11: Maximum Cure, sealant, Reliance; 12: Advantage, adhesive, Ortho-Organizers, San Marcos, CA 92069; 13: Jet, self curing resin, Lang Dental, Wheeling, IL 60090; 14: Ketac-Cem, glass ionomer, ESPE, Seefeld, Germany; 15: Maxibond, adhesive, Ortho-Source, N. Hollywood, CA 91617; 16: Genie, Lee Pharmaceuticals, S. El Monte CA 91733. After 24 hours, the discoloration of many samples was evident, as shown in Fig 4b.
Experiment II. As only after 24 h, marked differences in color were obtained, the MnO4K solution was diluted 1:3 with distilled water. The number of samples was smaller and instead three monomers were added. This time, the samples marked from 0-10 were as follows: 1: Control; 2: Genie; 3: Jet ; 4: Light Bond, sealant; 5: Phase II, adhesive; 6: Ethoxylated bisphenol A dimethacrylate monomer, Sartomer; West Chester, PA, 19380; 7: Bis GMA monomer (Rohamere®), Rohm & Haas, Philadelphia, PA 19106-2399; 8. Diethylene glycol dimethacrylate, Sartomer; 9: Methyl methacrylate, Lang Dental, Wheeling, IL 60090; 10: Quick Cure, Reliance.
___.As less MnO4K was used for the same amount of polymeric product, the color change occurred faster, and in some instances instantaneously, as it is evidenced in Fig. 5 and 6.
Experiment III. According to the ISO “Permanganate index for water”2, sulfuric acid has to be added to enhance the reaction. As in experiment II there were no major differences observed between the readings after three and thirty minutes, a new test was performed in which phosphoric acid was added to lower the pH to 1.
___.The samples tested were as follows: 0: Control; 1: Jet; 2: LCR; 3: PQT; 4: Perma Q; 5: Light Bond, adhesive; 6: Ketac-Cem; 7: Max Cure; 8: Ethoxylated bisphenol A dimethacrylate monomer; 9: Bis GMA monomer.
___.This time, the reaction was by far faster, reducing the test time to few minutes. The discoloration of the permanganate solution is shown in Fig. 7-10. As a difference from Experiment I, when a brown-black precipitate was formed, see Fig. 4b, in this case the samples were obtained clean and the solution became clear, Fig. 4a.
Experiment IV. Based upon the above, a do-it-yourself test can be put together. Aside from potassium permanganate, a common disinfectant, all the devices and ingredients are common and easy to use in an office. Instead of weighing, a solution of permanganate of appropriate concentration was made by adding tap water to the powder till the text of newspaper could be read through an inch of solution held in a glass cup with flat bottom. To a pint, few drops of muriatic acid (as used for pools) were added. A tablespoon of this solution was poured on the polymer samples placed in a eramic egg holder.
___.Some polymers were tested successively in one or several portions, each enough to bond some three teeth (as measured with the little scoop provided by Ketac-Cem.). Fig. 11 -13 show the color change in time of the previously used polymers: 1: Light Bond, adhesive; 2. Light Bond, sealant; 3: Fuji Ortho LC; 4: Quick Cure; 5. PQT; 6: Jet; 7: Ketac-Cem; 8: Two portions of Ketac-Cem; 9: Maximum Cure, sealant; 10. Genie, one portion; 11. Genie, two portions; 12: Genie, three portions.
Results
___.While differing in speed, in all cases oxido-reduction reactions take place, as shown by the discoloration of all samples, excepting the controls. The reaction occurs somewhat differently in neutral and acid environment. Methyl methacrylate is oxidized instantaneously, as a difference from both the bis phenol A-derived monomers. Interestingly, the cold cure Jet, from which unbound methyl methacrylate could presumably easily leach, is less oxidized than the other samples. Fuji’s compomer leaches more reducing ingredients than the others. Next was Genie and the sealants, and last the adhesives. Acids and higher ratios polymer/permanganate solution enhance leaching, as shown by the clear solutions around the samples. The test is completed in less than two hourrs, see Fig. 11
Discussion and conclusions
___.Manganese’s discoloration is the result of a stoichiometric relation between the oxidizing agent and the reducing sample, as shown below for a simpler compound, glycerol:
___.___.4KMnO4+4C3H5(OH)3=7K2CO3+7Mn2O3+5CO2+16H2O
___.In a neutral environment, the permanganate is reduced to MnO2,and Mn2O3 which precipitate (see Fig. 4b) and gives the liquid a yellow-brown color. In an acid environment, manganese is transformed into a nearly colorless salt (Mn2+). If to the yellow-brown acid solution containg manganese oxides more reducing agent (polymer) is added, the color changes to clear as the manganese is further reduced to a salt.
___.All the polymers tested leached, as witnessed by a comparison with the controls. While the ISO-method2 is so sensitive that it is currently applied to tap water, the present do-it-yourself method proposed is not. Instead of a spectrophotometer and weighing, it uses visual estimation. Instead of sulfuric acid, it uses common muriatic acid. However, it can provide an approximation of the degree to which a polymer leaches oxidizable, organic matter. While the latter may not always be harmful, as is the acrylic acid released by glassionomers, in most cases it is, as is the case of plasticizers or of hydrolized bis-phenol A. In general, however, the less leaching, the better the cure and the safer the product, as the molecular weight of the polymer is higher.and the crosslinked network denser. In thelatter case, larger molecules become entangled and are kept within the polymer’s structure.
___.By showing the degree of leaching, the method allows the manufacturer to optimize his product, the clinician and the researcher to select the least harmful and the researcher to follow the progress of the leaching in time.
References.
1. Caprolactam for industrial use-Determination of permanganate index, ISO 8660:1988
2. Water quality -Determination of permanganate index, ISO 8467: 1993:

KNOW YOUR TOOLS!

___.An unjustifiable interest in the clinical aspects, to the detriment of the devices used, can hurt both the patient and the clinician. Due to the ever increasing enforcement of the USA’s Proposition 65, the Safe Drinking Water and Toxic Act of 1986, clinicians are now held responsible for what they use. The fact that the device is freely sold on the market cannot justify failures in providing the service the patient and the law expects. In an increasingly sophisticated but litigious world, the clinician has to keep up with his tools. Prof. Dr. Dr. Eng. C. G. Matasa, Ortho-Cycle’s President, has dedicated 30 years to the field: listen to him at the Doctors’ Scientific Lectures while he presents “Do-it-yourself Methods of Testing”, May 5th, 2002 at the 102nd AAO Annual Meeting in Philadelphia, Biomaterials, 3:45-4:30 pm: you’ll learn simple ways to detect faulty or harmful alloys and plastics. Visit his two Scientific Posters, each describing simple, do-it-yourself methods to evaluate and compare either bond strength or slot width tolerance.
Keep in mind not only that Orthodontic Devices are low in the FDA’s priority as control concerns, but also that there are not enough studies to keep up with the flood of new products. Among the latter, some are often better and less expensive than the older ones, a fact that makes them worth investigating.
___.Look for Ortho-Cycle’s web site at www.Orthocycle.com for commercial information, and read there the many Insider’s reports we published along the years.
___.Please visit our booth #242 at the 102nd AAO Annual Meeting (Hall A, next to the Café) and check why are we the only company that recycles orthodontic attachments that has been certified ISO 9002, and recently awarded the CE Mark by NIOM (a division of the reputed Scandinavian Institute for Dental Materials). Ortho-Cycle Co. is since 1991 a manufacturer that assumes all the related obligations that include tests for biocompatibility, sterility, quality control, documentation and traceability, as well as the reporting of adverse events. Important to note is that whereas the non-medical devices only need to be safe and do not have to work, medical devices bearing the CE Mark have to be both “safe and effective”.
A CE Mark certification on Medical Devices is de facto a “Quality Mark” (Ryden L, European Heart J. 1998; 19: 1628-31). AAO’s Past President, Dr. Donald Poulton, has showed it earlier when he stated that “recycled brackets are safe and effective (AAO Annual Report 1997-1998).


 

Previous Issues
April 2008
*Accelerated aging, a dream?
*Sometimes, dreams can come true.
December2007
*Celebrating 20 years of contributions to the science of orthodontic materials.
*A self-ligation mania?
*Corrosion and self-ligating brackets.
*Materials in self-ligating brackets, yesterday and today.
June 2007
*“Shear-peel”, peel, tension, torsion or cleavage: Which one works better for you?
*Modeling mechanic debonding with the help of the Velcro™ fastener.
June 2007
*“Shear-peel”, peel, tension, torsion or cleavage: Which one works better for you?
*Modeling mechanic debonding with the help of the Velcro™ fastener.
March 2007
* The bad news: those who handle orthodontic sealants, adhesives and restoratives are exposed to cancer.
The good news: with the modern means of today, sometimes it can be cured.
*“Cyano-” doesn’t always kill you! A case in point: the cyanoacrylates.
*Cyanoacrylate primers, a way to better bonds?
2006
Mar | Jun | Sept | Dec
2005
Mar | Jun | Sept | Dec
2004
Mar | Jun | Sept | Dec
2003
Mar | Jun | Sept | Dec
2002
Mar | Jun | Sept | Dec
2001
Mar | Jun | Sept | Dec
2000
Mar | Jun | Sept | Dec
1999
Mar | Jun | Sept | Dec
1998
Mar | Jun | Sept | Dec
1997
Mar | Jun | Sept | Dec
1996
Mar | Jun | Sept | Dec
1995
Mar | Jun | Sept | Dec
1994
Mar | Jun | Sept | Dec
1993
Mar | Jun | Sept | Dec
1992
Mar | Jun | Sept | Dec
1991
Mar | Jun | Sept | Dec
1990
Mar | Jun | Sept | Dec
1989
Mar | Jun | Sept | Dec
1988
Mar | Jun | Sept | Dec
1987
Mar | Jun | Sept | Dec
Scientific Posters
posters
Links
UIC Department of Orthodontics
-------------------------
AJO
-------------------------
World Journal of Orthodontics
-------------------------
Journal of Clinical Orthodontics
------------------------
The Angle Orthodontist
Ortho-Cycle Co., Inc.
A company which cleans, inspects, sorts and decontaminates orthodontic appliances, as well as buys and sells them.
Dr. Claude Matasa
1507 Hollywood Blvd.
Hollywood, FL 33020
E-Mail: Matasa@aol.com
Fax: 954/921-4174